Anti-seepage material series

With high strength, low thermal conductivity and strong resistance to penetration, the impermeable material can prevent aluminum liquid from penetration and erosion, thus prolonging the service life of the electrolytic cell, and at the same time preventing the electrolyte from entering the refractory heat insulation layer and increasing its thermal conductivity, which will lead to increase in the power consumption of the electrolytic cell. The construction of impermeable material is fast and convenient, and it can be warmed up quickly without baking, mainly used in the bottom of electrolyzer tank to replace the refractory bricks and Al2 O3 layer as impermeable layer.

Key words:

Anti-seepage material series

Product Introduction

1.Characteristics and use

  With high strength, low thermal conductivity and strong resistance to penetration, the impermeable material can prevent aluminum liquid from penetration and erosion, thus prolonging the service life of the electrolytic cell, and at the same time preventing the electrolyte from entering the refractory heat insulation layer and increasing its thermal conductivity, which will lead to increase in the power consumption of the electrolytic cell. The construction of impermeable material is fast and convenient, and it can be warmed up quickly without baking, mainly used in the bottom of electrolyzer tank to replace the refractory bricks and Al2 O3 layer as impermeable layer.

2.Physical and chemical indexes

 Brands
 Items

High  strength  oozing  angainst

Dry type  oozing-proof

PTJ- 1

PTJ-2

PTJ-3

PGF

(Al2O3+SiO2 ) Chemical composition  %

≥

90

90

90

 

Al2O3          %                ≤

 

 

 

40

SiO2           %              ≥

 

 

 

60

Fe2O3        %                 ≤

 

 

 

3

 BD  g/cm3                         ≥

2 .7

2 .4

2 .2

1 .8~2 .0

Mpa  MOR/CCS ≥

110℃ ×24h  drying

8/50

5 .5/30

5/30

 

1000℃ ×3h  afterburning

12/80

12/65

10/60

 

1000℃×3h post-burn linearity PLC  %

±0 .3

±0 .3

±0 .4

 

thermal conductivity(350±25℃)
TC W/m · k ≤

0 .85

0 .6

0 .55

0 .5

碳素培烧炉浇注料理化指标

牌号 Brands
项目 Items

轻质浇注料
Light weight castable

高致密耐火浇注料    High density castable

高强度耐火浇注料
High strength castable

最高使用温度Max appl.temp  ℃

1000

1450

1500

体积密度   BD  g/cm3                       不小于

1 .0

2 .3

2 .35

 

线变化率RLC  % 不大于

500℃×3h

-

-

0 .01

1000℃×3h

 

-0 .5

- 0 . 1

1500℃×3h

-

-0 .7

-

 

耐压强度CSS MPa 不小于

110℃×24h烘干

3 .0

55 .0

70 .0

800℃×3h烧后

1 .5

-

-

1000℃×3h烧后

-

50 .0

70 .0

 

抗折强度MOR
MPa
不小于

110℃×24h烘干

 

8 .0

10 .0

500℃×3h烧后

-

8 .0

10 .0

1000℃×3h烧后

-

8 .0

10 .0

导热系数TC  (350±25℃)  W/m·k

800℃不大于0 .57

0 .9

1 .4

使用部位 Application

锻烧炉保温层及烟道
Thermal  insulation lining or  flue of  calcinations furenace

焙烧炉炉底
Bottom  in  barking  furnace

焙烧炉炉面(墙)
Wals  in  barking  furnace

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