Zhongnai New Material Releases Construction Video of Microporous Lightweight Mullite Homogenising Material for Tundish Castable


Release time:

2025-06-26

Video Release Background

As a crucial equipment in continuous steel casting processes, the tundish's refractory lining performance directly impacts steel product quality and production efficiency. Through years of technical accumulation and innovative R&D, Zhongnai New Material has successfully developed high-performance tundish castable based on microporous lightweight mullite homogenising material, demonstrating its excellent application effects through actual construction video.

Product Technical Highlights

Microporous Lightweight Mullite Homogenising Material Properties

The microporous lightweight mullite homogenising material showcased in the video features the following outstanding characteristics:

Excellent Physical Properties

  • Low bulk density: <1.4g/cm³ and <1.8g/cm³ specifications available
  • Precise microporous structure: nano-scale pore diameter
  • High mechanical strength: excellent aggregate inherent strength
  • Ultra-low thermal conductivity: effectively reduces heat loss

Superior Construction Performance

  • Good flowability, easy for casting and vibration
  • Appropriate setting time, convenient for construction operations
  • Strong bonding with steel shell, resistant to spalling
  • Stable drying process with minimal linear change

Tundish Application Advantages

Extended Service Life

  • Excellent thermal shock resistance, withstanding frequent temperature variations
  • Good corrosion resistance, effectively resisting steel and slag erosion
  • Stable high-temperature performance ensuring long-term reliable operation

Energy-saving and Environmental Benefits

  • Low thermal conductivity significantly reduces heat loss
  • Lower tundish shell temperature, improving working environment
  • Reduced energy consumption, achieving green production

Practical Application Results

User Feedback

Feedback from multiple steel enterprises indicates excellent performance of tundish castables made with Zhongnai's microporous lightweight mullite homogenising material:

Significantly Extended Service Life

  • Tundish usage cycles increased by 30-50% compared to traditional materials
  • Noticeably reduced maintenance frequency, lowering production costs
  • Good hot face condition with controlled erosion depth

Improved Operational Convenience

  • Enhanced construction efficiency, shortened maintenance cycles
  • Smooth drying process without abnormal cracking
  • Reduced steel temperature drop, more stable casting temperature

Economic Benefit Analysis

Direct Economic Benefits

  • Extended tundish service life, reduced refractory material consumption
  • Reduced downtime for maintenance, improved equipment utilisation
  • Lower steel temperature drop, reduced heating costs

Indirect Benefit Contributions

  • Improved steel cleanliness, enhanced cast billet quality
  • Stabilised casting process, reduced scrap rate
  • Improved working environment, enhanced operational safety

Technical Service Support

Zhongnai New Material provides comprehensive technical services:

Construction Guidance Services

  • Dispatching professional technical personnel for on-site guidance
  • Providing detailed construction process specifications
  • Assisting in developing optimal drying schedules

Quality Assurance System

  • Strict raw material quality control
  • Comprehensive production process monitoring
  • Complete finished product inspection and testing

After-sales Technical Support

  • Regular follow-up visits to understand usage conditions
  • Timely resolution of technical issues
  • Continuous product performance optimisation

Copyright©Hubei Zhongnai New Material Technology Co., Ltd.

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